China high quality High Quality Nm HRC FCL L Type Flexible Jaw Coupling nm couplimg

Product Description

SC Transmission FCL Flange Flexible Coupling 

 

Product Description

CHARACTERISTICS

FCL Coupling Flange Coupling has simple construction that makes it:

Easy to assemble and disassemble, easy parts replacement.

It is able to transmits power smoothly even under vibration and shock due to its ability to absorb shock and load vibration.

It is also able to transmit power under parallel and angular misalignment, and end-floating.
Smooth running.

Permit reverse revolution.

Full range available from Size 90 to 630

 

Applications

SC Transmission flange flexible coupling has a wide range of applications: pump, blower, compressor, conveyor, crane & hoist, cement mixer, tractor, rolling mill, metal processing machine, spinning and weaving machinery etc.
 

Product Parameters

SIZE     D D1 d1 L C n-M kg
  r/min
N.m  
FCL90 4 4000 90 35.5 11 28 3 4-M8 1.7
FCL100 10 4000 100 40 11 35.5 3 4-M10 2.3
FCL112 16 4000 112 45 13 40 3 4-M10 2.8
FCL125 25 4000 125 65 50 13 45 3 4-M12 4
FCL140 50 4000 140 71 63 13 50 3 6-M12 5.4
FCL160 110 4000 160 80 15 56 3 8-M12 8
FCL180 157 3500 180 90 15 63 3 8-M12 10.5
FCL200 245 3200 200 100 21 71 4 8-M20 16.2
FCL224 392 2850 224 112 21 80 4 8-M20 21.3
FCL250 618 2550 250 125 25 90 4 8-M24 31.6
FCL280 980 2300 280 140 34 100 4 8-M24 44
FCL315 1568 2050 315 160 41 112 4 10-M24 57.7
FCL355 2450 1800 355 180 60 125 5 8-M30 89.5
FCL400 3920 1600 400 200 60 125 5 10-M30 113
FCL450 6174 1400 450 224 65 140 5 12-M30 145
FCL560 9800 1150 560 250 85 160 5 14-M30 229
FCL630 15680 1000 630 280 95 180 5 18-M30 296

 

 

Company Profile

FAQ

Shipping

Standard Or Nonstandard: Standard
Shaft Hole: 11-95
Structure: Flexible
Material: Cast Iron
Type: FCL Coupling
Transport Package: Plywood Case
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

China high quality High Quality Nm HRC FCL L Type Flexible Jaw Coupling  nm couplimg

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How do flexible couplings compare to other types of couplings in terms of performance?

Flexible couplings offer distinct advantages and disadvantages compared to other types of couplings, making them suitable for specific applications. Here is a comparison of flexible couplings with other commonly used coupling types in terms of performance:

  • Rigid Couplings:

Rigid couplings are simple in design and provide a solid connection between two shafts, allowing for precise torque transmission. They do not offer any flexibility and are unable to compensate for misalignment. As a result, rigid couplings require accurate shaft alignment during installation, and any misalignment can lead to premature wear and increased stress on connected equipment. Rigid couplings are best suited for applications where shaft alignment is precise, and misalignment is minimal, such as in well-aligned systems with short shaft spans.

  • Flexible Couplings:

Flexible couplings, as discussed previously, excel at compensating for misalignment between shafts. They offer angular, parallel, and axial misalignment compensation, reducing stress on connected components and ensuring smooth power transmission. Flexible couplings are versatile and can handle various applications, from light-duty to heavy-duty, where misalignment, vibration damping, or shock absorption is a concern. They provide a cost-effective solution for many industrial, automotive, and machinery applications.

  • Oldham Couplings:

Oldham couplings are effective at compensating for angular misalignment while maintaining constant velocity transmission. They offer low backlash and electrical isolation between shafts, making them suitable for precision motion control and applications where electrical interference must be minimized. However, Oldham couplings have limited capacity to handle parallel or axial misalignment, and they may not be suitable for applications with high torque requirements.

  • Gear Couplings:

Gear couplings are robust and can handle high torque levels, making them suitable for heavy-duty applications such as mining and steel mills. They offer good misalignment compensation and have a compact design. However, gear couplings are relatively more expensive and complex than some other coupling types, and they may generate more noise during operation.

  • Disc Couplings:

Disc couplings provide excellent misalignment compensation, including angular, parallel, and axial misalignment. They have high torsional stiffness, making them ideal for applications where accurate torque transmission is critical. Disc couplings offer low inertia and are suitable for high-speed applications. However, they may be more sensitive to shaft misalignment during installation, requiring precise alignment for optimal performance.

  • Conclusion:

The choice of coupling type depends on the specific requirements of the application. Flexible couplings excel in compensating for misalignment and vibration damping, making them versatile and cost-effective solutions for many applications. However, in situations where high torque, precision, or specific electrical isolation is necessary, other coupling types such as gear couplings, disc couplings, or Oldham couplings may be more suitable. Proper selection, installation, and maintenance of the coupling are essential to ensure optimal performance and reliability in any mechanical system.

nm coupling

What are the differences between elastomeric and metallic flexible coupling designs?

Elastomeric and metallic flexible couplings are two distinct designs used to transmit torque and accommodate misalignment in mechanical systems. Each type offers unique characteristics and advantages, making them suitable for different applications.

Elastomeric Flexible Couplings:

Elastomeric flexible couplings, also known as flexible or jaw couplings, employ an elastomeric material (rubber or similar) as the flexible element. The elastomer is typically molded between two hubs, and it acts as the connector between the driving and driven shafts. The key differences and characteristics of elastomeric couplings include:

  • Misalignment Compensation: Elastomeric couplings are designed to handle moderate levels of angular, parallel, and axial misalignment. The elastomeric material flexes to accommodate the misalignment while transmitting torque between the shafts.
  • Vibration Damping: The elastomeric material in these couplings offers excellent vibration dampening properties, reducing the transmission of vibrations from one shaft to another. This feature helps protect connected equipment from excessive vibrations and enhances system reliability.
  • Shock Load Absorption: Elastomeric couplings can absorb and dampen shock loads, protecting the system from sudden impacts or overloads.
  • Cost-Effective: Elastomeric couplings are generally more cost-effective compared to metallic couplings, making them a popular choice for various industrial applications.
  • Simple Design and Installation: Elastomeric couplings often have a straightforward design, allowing for easy installation and maintenance.
  • Lower Torque Capacity: These couplings have a lower torque capacity compared to metallic couplings, making them suitable for applications with moderate torque requirements.
  • Common Applications: Elastomeric couplings are commonly used in pumps, compressors, fans, conveyors, and other applications that require moderate torque transmission and misalignment compensation.

Metallic Flexible Couplings:

Metallic flexible couplings use metal components (such as steel, stainless steel, or aluminum) to connect the driving and driven shafts. The metallic designs can vary significantly depending on the type of metallic coupling, but some general characteristics include:

  • High Torque Capacity: Metallic couplings have higher torque transmission capabilities compared to elastomeric couplings. They are well-suited for applications requiring high torque handling.
  • Misalignment Compensation: Depending on the design, some metallic couplings can accommodate minimal misalignment, but they are generally not as flexible as elastomeric couplings in this regard.
  • Stiffer Construction: Metallic couplings are generally stiffer than elastomeric couplings, offering less vibration dampening but higher torsional stiffness.
  • Compact Design: Metallic couplings can have a more compact design, making them suitable for applications with limited space.
  • Higher Precision: Metallic couplings often offer higher precision and concentricity, resulting in better shaft alignment.
  • Higher Cost: Metallic couplings are typically more expensive than elastomeric couplings due to their construction and higher torque capacity.
  • Common Applications: Metallic couplings are commonly used in high-speed machinery, precision equipment, robotics, and applications with high torque requirements.

Summary:

In summary, the main differences between elastomeric and metallic flexible coupling designs lie in their flexibility, torque capacity, vibration dampening, cost, and applications. Elastomeric couplings are suitable for applications with moderate torque, misalignment compensation, and vibration dampening requirements. On the other hand, metallic couplings are chosen for applications with higher torque and precision requirements, where flexibility and vibration dampening are less critical.

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Can flexible couplings handle misalignment between shafts?

Yes, flexible couplings are specifically designed to handle misalignment between shafts in rotating machinery and mechanical systems. Misalignment can occur due to various factors, including installation errors, thermal expansion, manufacturing tolerances, or shaft deflection during operation.

Flexible couplings offer the ability to compensate for different types of misalignment, including:

  • Angular Misalignment: When the shafts are not collinear and have an angular offset, flexible couplings can accommodate this misalignment by flexing or twisting, allowing the two shafts to remain connected while transmitting torque smoothly.
  • Parallel Misalignment: Parallel misalignment occurs when the two shafts are not perfectly aligned along their axes. Flexible couplings can adjust to this misalignment, ensuring that the shafts remain connected and capable of transmitting power efficiently.
  • Axial Misalignment: Axial misalignment, also known as end float or axial displacement, refers to the relative axial movement of the two shafts. Some flexible coupling designs can accommodate axial misalignment, allowing for slight axial movements without disengaging the coupling.

The ability of flexible couplings to handle misalignment is essential in preventing premature wear and failure of the connected equipment. By compensating for misalignment, flexible couplings reduce the stress on the shafts, bearings, and seals, extending the service life of these components and improving overall system reliability.

It is crucial to select the appropriate type of flexible coupling based on the specific misalignment requirements of the application. Different coupling designs offer varying degrees of misalignment compensation, and the choice depends on factors such as the magnitude and type of misalignment, the torque requirements, and the operating environment.

In summary, flexible couplings play a vital role in handling misalignment between shafts, ensuring efficient power transmission and protecting mechanical systems from the adverse effects of misalignment. Their ability to accommodate misalignment makes them indispensable components in various industrial, automotive, aerospace, and marine applications.

China high quality High Quality Nm HRC FCL L Type Flexible Jaw Coupling  nm couplimgChina high quality High Quality Nm HRC FCL L Type Flexible Jaw Coupling  nm couplimg
editor by CX 2023-08-18